Upgrades

Upgrades to the F-550 and its nuCamp Cirrus 920 camper — the reasoning, analysis and files to do the same.

These are the upgrades to the truck and to the camper on this build. The camper is a nuCamp Cirrus 920 truck camper, carried on the F-550's sub-frame and bed. We live in it full-time, so anything that wears out or fails under daily rough-road use gets upgraded — and each upgrade gets its own page with the reasoning, the analysis and the files to make your own.

Upgrades

UpgradePartWhat it doesStatus
Tie-Down BracketsCamper316 stainless replacements for the four camper tie-down brackets. Drop-in on the factory studs, FEA-checked to the FastGun's 2,500 lbf rating.🟡 Rev A ordered 22 Sep 2026
150A DC-DC ChargingCamperThree Victron Orion XS DC-DC chargers pull 150 A from the truck alternator into the house bank while driving — about 1.8 kWh per hour of driving, with the wiring topology, sizing math and acceptance tests.✅ Installed
DC-DC Charger CoolingCamperPrinted fan shrouds on the three Orion XS chargers, switched by a Shelly from the Cerbo GX so they blow only while a charger is working.🟡 In design
Lifting PointsTruckClearly defined, marked jacking and lift points for the loaded truck with the sub-frame, bed and camper on.🔍 In evaluation
Rear Recovery PointTruckA rated rear recovery point / hitch receiver — the truck has none today.🔍 In evaluation
Spare Tire CarrierTruckCarrying and handling the 335/80R20 super-single spare.🔍 In evaluation
Onboard AirTruckAn air source to feed the sub-frame air outlets — tire inflation after airing down.🔍 In evaluation